FDM Printing – Fast, Functional, In-House

When you need a quick prototype or a handful of parts to test an idea, FDM 3D printing is one of the fastest and most flexible options — and we do it right here at Everlab.

It’s our go-to for iterating early, mocking up forms, or producing small batches of functional parts.

What is FDM printing?

FDM (Fused Deposition Modeling) works by melting and extruding plastic filament through a heated nozzle, layer by layer. It’s the most accessible form of 3D printing — and incredibly versatile.

Why we love it

  • Fast turnaround — we print in-house
  • Low-cost prototyping
  • Good mechanical properties
  • Wide range of materials
  • Perfect for fit checks and form testing

We can print and test a part the same day in many cases, which speeds up development and cuts down on guesswork.

When to use FDM

FDM printing is ideal for:

  • Early-stage prototypes
  • Functional tests (like snaps, hinges, or mounts)
  • Small-scale production (e.g. test kits or low-volume parts)
  • Jigs, fixtures, and workshop tools
  • Quick mockups to get client feedback

Materials we use

We print with a variety of thermoplastics, including:

  • PLA – great for fast prototypes and visual models
  • PETG – strong, durable, and slightly flexible
  • ABS – tough and impact-resistant
  • TPU – flexible rubber-like prints

Not sure what material you need? We’ll help choose the right one for your use case.

How we support it

FDM is tightly integrated into our design process. We use it to:

  • Test ideas early and reduce development time
  • Validate designs before moving to CNC, casting, or moulding
  • Print custom parts or accessories for test setups
  • Bridge the gap between concept and production

Need a part printed today? FDM makes it possible — and we’ll handle it in-house.